The cost of lost knowledge: why digital twins are more than just visualization
The cost of lost knowledge: why digital twins are more than just visualization
Authored by
Renner Vaughn
CCO
Across subsea developments and long-term field operations, we have seen how critical context can easily disappear. Over time, decisions fade, documents scatter and the understanding of why and how something was done becomes harder to trace. This can affect safety, uptime, cost and the confidence teams have in the information they rely on every day.
When context gets lost
Historically, offshore projects have depended heavily on people to carry this knowledge. During fast-paced construction phases, adjustments are made offshore, compromises are agreed in the moment, and asset details evolve daily. These nuances rarely make their way into formal documentation, not because teams don’t care, but because the pace is relentless. Once the project is complete, that context often remains with the individuals who lived it.
Years later, when operations teams need to understand the design intent behind a route, a configuration or an equipment choice, they are left piecing together fragments spread across old drives, archived folders or incomplete mark-ups. We have seen operations teams spend hours trying to verify the configuration of a piece of equipment because the installation notes were incomplete.
This is not a failure of the people involved. It is the direct result of the way offshore information has traditionally been handled. Paper trails, local file storage, fragmented systems, handovers conducted under time pressure. These patterns create disconnected pockets of knowledge. When individuals move on, the organization loses access to the insight they carried.
What traditional handovers miss
Digital twins have become widely discussed as a solution, but many still imagine them as 3D visualizations. While visuals are invaluable, a digital twin is far more powerful when it becomes a living, contextualized record of the asset. A true digital twin connects equipment metadata, asset details, operating history, inspection results, engineering documentation and decision rationale in one environment. It captures not only what the field looks like, but how it became what it is.
When this depth of information sits inside an intuitive, geospatial model, teams access knowledge differently. Information stops being something teams search for and becomes something they navigate.
From visualization to continuity
This continuity is especially valuable as teams change. New engineers joining a project or stepping into asset roles gain immediate situational awareness. They do not need to rely on someone’s recollection of what happened years earlier or piece together decisions from scattered archives. The knowledge they need is already captured, structured and accessible. This accelerates onboarding, strengthens decision-making and reduces operational risk.
The impact extends beyond efficiency. When information is missing or unclear, teams make more cautious decisions, often opting for new inspections, duplicate surveys or additional offshore work simply to eliminate uncertainty. These unnecessary activities are not just inconvenient. They are expensive. By providing complete context, digital twins reduce this uncertainty and help teams act confidently.
At FutureOn, this philosophy is embedded in the way FieldTwin has been designed. It is not just a visual tool with documents attached. It is an integrated knowledge environment where information is linked, layered and built upon over time. Every update adds value.
Every new insight becomes part of the long-term memory of the field. Instead of knowledge scattering as people rotate, it accumulates.
As offshore operations evolve and assets become more complex, organizations that preserve and use their knowledge will be best positioned to adapt. A digital twin that goes beyond visualization is no longer a nice-to-have. It is essential. It ensures that the decisions of yesterday strengthen the decisions of tomorrow, and that no critical context is ever lost again.
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